RADIANCERAY POLYMERS

USPLAST

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Product Design & Development

The Advantage of Cost and Quality is never an Accident; it must be intentionally designed Into the Product.”

Design for cost reduction, design for manufacturability, design for performance.”

One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, tool design and manufacture of final components and assemblies.

Our project team manages project from Design through Product Validation. Innovation is a significant by-product of USPLAST expert development. Any innovations developed by USPLAST during work on your product belong exclusively to YOU, the customer. USPLAST brings a wealth of design assistance combined with a disciplined manufacturing process that can turn a brilliant product idea into an enormous commercial success.

  • Our team ‘Knows’ Plastics, and knowing Plastics In-n-Out is a foundation for robust designing of plastic component.
  • Complete in-house plastic injection mold design. Stringent monitoring and control of the design and manufacturing process for outsourced activities.

Engineering Services that we offer are,

  • Concept Creation
  • Prototype Product (SLAs)
  • Product Design Assistance
  • Material Selection Assistance
  • Mold Design
  • Mold flow analysis
  • Mold Development & Validation
  • DOEs
  • Reliability & risk Analysis
  • Molding Process Design
  • Gauge Design & Development
  • Packaging Design Assistance
  • DQ process validation

New Design Process Flow:

01

Sometimes you do not have or have old hard copy drawing of the components. Our technical expertise comes to your rescue for reverse engineering of the product and creates latest CAD drawing. Our Plastics and Tooling expert can also help programming improvement plan before we proceed for mold building.

Using either our internal resources or long-term strategic relationships we can offer complete product design and services using professional CAD platform.

Reverse Engineering Design Process Flow:

02

Early stage involvement

Design fails when a Designer designs Product”.

Surprising but most evident failure of the design is when a Designer designs product in tight compartment without involving tooling, processing, and other operating team. The most workable designs have been evolved by the team work of ideas and practical experience.

Early involvement of our team helps ensure optimized design for manufacturability. The earlier you include our team in the development of your plastic product, the more sure you are of the product’s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.

Working closely with customers from concept design phase, we have been able to help optimize the design to achieve,

    • Full functionality,
    • Cost reduction,
    • Faster time-to-market,
    • Design for manufacturability,
    • Ease of Assembly,
    • Improved Performance,
    • Increase Aesthetics,
    • Intended product life.
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